Process diagram
Upper and lowerpaper feeding – gypsum mixing – forming – conveying and setting (60 meters) –wet board cutting – conveying – conversing – feeding into kiln (60 meters) –drying – out of kiln – product side cutting – packing
Paper Covered Gypsum Board Plant
Product:
Thickness: 9.5 – 18 mm
Width: 60 – 140 cm
Capacity: 100 – 200 m2/hour
Raw meal: gypsum powder
Glass fiber
Starch
Factory area: 3000 m2
Building area: 70x9x3 m
Online operators: 3-6 persons per shift
Power required: 50 kW, 380 V
Water required:
Process
Slurry agitating – slurry preparation –board forming & conveying – cutting – conveying to kiln – drying in kiln –conveying out – cutting – edge finishing – packing
List of equipment – weight
No. | Description | Quantity | Total weight |
1 | Driving rollers | 4 | 488 kg |
2 | Idle rollers | 1230 | 16000 |
3 | Hot air pipe 6 m | 480 | 11000 |
4 | Heat exchanger | 1 | 4250 |
5 | Conveying belt | 32 m | 1200 |
6 | blower | 3 | 1730 |
7 | Glue mixing machine | 1 | 190 |
8 | Agitating machine | 1 | 200 |
9 | Screw conveyor | 1 | 100 |
10 | Steel plate | 1 | 270 |
11 | Support frame | 5 | 300 |
12 | Cutting machine | 1 | 310 |
13 | Changing shaft | 4 | 1040 |
14 | Free beam | 2 | 68 |
15 | Conveying belt | 246 | 110 |
16 | Electric motor | 21 | 1240 |
17 | Gear box | 11 | 540 |
18 | bearing | 2460 | 1600 |
19 | Chain | 700 | 700 |
20 | sprocket | 1120 | 960 |
21 | Bolts and nuts | 4500 | 120 |
22 | pulley | 44 | 420 |
23 | Supporting column | 24 | 10 |
24 | coupling | 8 | 10 |
25 | Steel strip 2 m | 120 | 400 |
26 | Steel bar | 1 | 13000 |